Increase the speed and accuracy of your sorting
When sorting is the bottleneck, your whole operation slows down: delayed orders, destination errors and overtime in peak season. At DEVA, we automate sortation with high-speed, high-accuracy sorters that raise throughput, reduce errors and lower your dependence on labor for repetitive tasks, with modular layouts that scale with your operation.
)
Which sorter offers the highest speed and accuracy?
Cross-belt: up to 3 m/s and accuracy close to 99.99%; it handles everything from envelopes to large parcels with its "continuous train" technology.
Linear Shoe Sorter: up to 18,000 parcels/h and speeds of up to ~198 m/min, with gentle shoe-based diverting.
Linear Shoe Sorter for micro-parcels: up to ~16,000 parcels/h, specialized in micro-parcels and "smalls".
Flexible sortation in stages
AMR sortation: cross-belt fleets that sort on the floor or on a mezzanine, scalable by adding robots and destinations.
Diverters (divert modules): up to ~6,000 parcels/h, bidirectional and easy to integrate into existing conveyors.
Pre-sorting: a "Hive" platform that groups parcels by destination before the main sorter, increasing overall throughput.
- up to 3 m/s cross-belt sorter speed
- close to 99.99% cross-belt sorter accuracy
- up to 18,000 parcels/h with a linear shoe sorter
- up to ~16,000 parcels/h for micro-parcels
- up to ~6,000 parcels/h with diverters
The software that orchestrates speed
Speed is not just mechanical: the WES and the WCS optimize flows, prioritize tasks and balance workloads so that every piece of equipment runs at its most efficient point, with real-time visibility.
Eliminate the bottleneck in your sorting. Start with a Free Assessment.
Frequently asked questions
- How many parcels per hour can a sortation system process?
- It depends on the technology: up to ~6,000/h (diverters), ~16,000/h (shoe sorters for micro-parcels) and 18,000/h (standard shoe sorter), with belt speeds of up to 3 m/s on cross-belt sorters.
- How do you increase speed without losing accuracy?
- With high-accuracy sorters (close to 99.99% on cross-belt) coordinated by WES/WCS software that optimizes routes and balances the load.
- Can sortation be scaled in stages?
- Yes. AMR sortation and modular diverters let you grow by adding robots, induction lines and destinations as demand increases.
Ready to optimize your warehouse?
Talk with a DEVA expert and get a free personalized warehouse assessment.